Zvishandiso, Matekiniki eKuisa, uye Calibration Guide yeLimit Switch Mabhokisi

Nhanganyaya

A Limit Switch Bhokisiinoita basa rakakosha muindasitiri yevharuvhu otomatiki nekupa chaiyo-nguva mhinduro pamusoro penzvimbo yevharuvhu-yakavhurika, yakavharwa, kana imwe nzvimbo pakati. Zvisinei, kungova ne-high-quality switch box hakuna kukwana; kushanda kwayo kunoenderana zvakanyanyayakanyatsoiswa, yakagadziridzwa, uye inochengetwa.

Gwaro iri rinoongorora zvinhu zvinoshanda zvekuisa uye kuenzanisa muganho wekuchinja bhokisi, kusanganisira kuti ndezvipi zvishandiso zvauchazoda, maitiro ekugadzirisa ma switch echokwadi, uye maitiro ekuona kuvimbika kwenguva refu munzvimbo dzinoda maindasitiri. Nekureva nezvehunyanzvi hweinjiniya hweZhejiang KGSY Intelligent Technology Co., Ltd., ticharatidzawo hunyanzvi hwakanakisa maitiro anoshandiswa nemainjiniya mumafuta, makemikari, mvura, uye masimba emagetsi pasi rese.

Kunzwisisa Iyo Kuisa Maitiro eLimit Switch Bhokisi

Kuisa amuganhu chinja bhokisiinosanganisira zvose mechanical uye magetsi basa. Kiyi yekubudirira iri mukatikushandisa maturusi akakodzera, kutevera matanho ekuchengetedza, uye kuona kurongeka kusati kwaitwa.

Matanho Anokosha Okugadzirira

Usati wabata chero maturusi, simbisa:

• Muganhu chinja bhokisi modhi inofanana neiyo actuator interface (ISO 5211 kana NAMUR).
• Iyo valve actuator iri munzvimbo yayo yakasarudzika (kazhinji yakavharwa zvizere).
• Nzvimbo yebasa yakachena, haina tsvina, uye yakaparadzaniswa zvakachengetedzeka kubva kumatunhu mhenyu.
• Iwe unokwanisa kuwana wiring yemugadziri uye calibration diagiramu.

Zano:Manyoro echigadzirwa eKGSY anosanganisira 3D madhirowa egungano uye akajeka ekugadzirisa mamaki mukati meyakavharirwa, zvichiita kuti zvive nyore kupedzisa kuisa pasina kufungidzira.

Ndezvipi Zvishandiso Zvinodiwa Kuisa Limit Switch Bhokisi

1. Mechanical Tools

• Allen makiyi / Hex wrenches:Zvekubvisa nekusunga zvivharo zvevhavha nemabhaudhi emabhureki.
• Musanganiswa wrenches kana sockets:Zvekusimbisa iyo actuator coupling uye bracket mounts.
• Torque wrench:Inova nechokwadi cheiyo torque mazinga kudzivirira deformation yeimba kana kusarongeka.
• Zvikurisa:Yekuchengetedza terminal yekubatanidza uye zviratidzo zvigadziriso.
• Feeler geji kana caliper:Inoshandiswa kuonesa shaft fitment kushivirira.

2. Zvishandiso zveMagetsi

• Multimeter:Zvekuenderera mberi uye macheki voltage panguva wiring.
• Insulation resistance tester:Inova nechokwadi chekugadzika kwakakodzera uye kudzivirira kwekudzivirira.
• Wire stripper uye crimping chishandiso:Nezve chaiyo tambo yekugadzirira uye terminal yekubatanidza.
• Soldering iron (optional):Inoshandiswa kune yakagadziriswa waya majoini kana vibration kuramba kuchidiwa.

3. Kuchengetedza Zvishandiso uye Zvishandiso

• Magirovhosi ekudzivirira: Kudzivirira kukuvara panguva yegungano.
• Lockout-tagout zvishandiso: Zvekuparadzanisa magetsi uye pneumatic masosi.
• Kuputika-kupenya tochi: Yekuisa munzvimbo dzine njodzi kana dzakaderera-mwenje.

4. Zvishandiso zvinotsigira

• Mabhuraketi ekumisikidza uye couplings (kazhinji anopihwa nemugadziri).
• Thread sealant kana anti-corrosion lubricant yekuisa kunze.
• Spare micro-switch uye terminal mavhavha ekutsiva munda.

Nhanho-ne-Nhanho Limit Shandura Bhokisi Kuisa Maitiro

Nhanho 1 - Chengetedza iyo Mounting Bracket

Natanidza bhuraketi rekukwira kune actuator uchishandisa mabhaudhi akakodzera kureba uye giredhi. Ita chokwadi:

• Iyo bracket inogara pamwero kune iyo actuator base.
• Iro shaft gomba mubhuraketi rinoenderana zvakananga neiyo actuator drive shaft.

Kana paine gap kana offset, wedzera shims kana gadzirisa chinzvimbo chebhureketi usati waenderera.

Danho 2 - Batanidza Coupling

1. Isa iyo yekubatanidza adapta pane iyo actuator shaft.
2. Tarisa kuti inokodzera zvakakwana uye inotenderera pasina kuramba.
3. Simbisa zvimedu zvekuseta asi usati wanyatsokiya.

Nzvimbo yekubatanidza inotarisisa kuti iyo cam yemukati inoenderana sei neiyo actuator kutenderera.

Nhanho 3 - Isa iyo Limit Switch Bhokisi

1. Dzikisa bhokisi rekuchinja pabhureketi kuitira kuti shaft yaro ikwane mukati mekubatanidza slot.
2. Ichengetedze uchishandisa mabhaudhi, kuve nechokwadi chekuti imba inogara zvakaenzana.
3. Chengetedza actuator zvinyoro nyoro kuti uone kuti ese ari maviri shaft anotenderera pamwechete.

Cherechedza:KGSY's muganho chinja mabhokisi maitiromaviri O-ring chisimbisokudzivirira hunyoro kupinda panguva yekuisa, dhizaini yakakosha kune hunyoro kana kunze kwezvakatipoteredza.

Nhanho 4 - Simbisa Zvikumbiro zvese uye Kubatanidza

Kana kurongeka kwakasimbiswa:

• Simbisa mabhaudhi ese anokwirisa uchishandisa torque wrench (kazhinji 4-5 Nm).
• Simbisa iyo coupling set screws kuti uone kuti hapana kutsvedza kunoitika panguva yekufamba kwevharuvhu.

Nhanho 5 - Recheck Indicator Position

Fambisa actuator nemaoko pakati pekuzaruka kuzere uye kuvharika kwakazara. Tarisa:

• Thechiratidzo domeinoratidza kutarisisa chaiko ("Vhura"/"CLOSE").
• Themakamera emukatikonzera iyo inoenderana micro-swichi nemazvo.

Kana zvichidikanwa, enderera nekugadzirisa cam.

Maitiro ekugadzirisa Bhokisi reLimit Switch

Calibration inovimbisa kuti mhinduro yemagetsi kubva kumuganhu chinja bhokisi inomiririra chaiyo nzvimbo yevharuvhu. Kunyangwe iyo diki yekubvisa inogona kutungamirira kune zvikanganiso zvekushanda.

Kunzwisisa Calibration Principle

Mukati mega ega ega chinja bhokisi, maviri mechanika makamera akaiswa pane inotenderera shaft. Aya makamera anobatana ne-micro-switch pane chaiyo angular nzvimbo-inowanzoenderana ne0° (yakavharwa zvizere)uye90° (yakavhurika zvizere).

Kana iyo valve actuator ichitenderera, shaft iri mukati mebhokisi rekuchinja inotendeuka zvakare, uye macams anomisa switch zvinoenderana. Calibration inogadzirisa aya emakanika uye magetsi mapoinzi nemazvo.

Nhanho 1 - Isa iyo Valve kune Yakavharwa Position

1. Fambisa actuator kunzvimbo yakavharwa zvakakwana.
2. Bvisa muganho switch bhokisi chivharo (kazhinji inobatwa ne 4 screws).
3. Tarisa uone kamera yemukati yakanzi "CLOSE."

Kana ikasaita "yakavharwa" micro-switch, sunungura cam screw zvishoma uye woitenderedza newachi kana kuti counterclockwise kusvika yadzvanya switch.

Nhanho 2 - Seta iyo Valve kune Yakavhurika Position

1. Fambisa actuator kunzvimbo yakazaruka zvizere.
2. Rongedza yechipiri cam yakanyorwa "Vhura" kuti ubatanidze yakavhurika chinja-chinja chaizvo pakupera kwekutenderera.
3. Simbisa masiruuru ecam.

Iyi nzira inovimbisa kuti bhokisi rekuchinja rinotumira mhinduro dzemagetsi pazvinzvimbo zvese zvekupedzisira.

Nhanho 3 - Simbisa Zviratidzo zveMagetsi

Kushandisa amultimeter kana PLC kuisa, simbisa:

• Chiratidzo che "VHURA" chinoshanda chete kana vharuvhu yakazaruka.
• Iyo "CLOSE" siginecha inoshanda chete kana yakavharwa zvizere.
• Iko hakuna kupindirana kana kunonoka mukuchinja actuation.

Kana iyo yakabuda ikaita seyakadzoserwa, ingochinjanisa mawaya anowirirana.

Nhanho 4 - Unganidza zvakare uye Simbisa

1. Tsiva chivharo gasket (ona kuti yakachena uye yakasimba).
2. Chengetedza masiruuru edzimba zvakaenzana kuchengetedza yakavharirwa chisimbiso.
3. Tarisa kuti cable gland kana conduit yakavharwa zvakasimba.

KGSY's IP67-yakatemerwa imba inodzivirira guruva uye mvura kupinda, kuve nechokwadi kuti calibration inoramba yakagadzikana kunyangwe munzvimbo dzakaoma.

Zvakajairwa Calibration Zvikanganiso uye Maitiro ekuzvidzivirira nadzo

1. Kuwedzera-Kusimbisa Cam

Kana iyo cam screw yakaomeswa zvakanyanya, inogona kukanganisa nzvimbo yecam kana kukonzera kutsvedza panguva yekushanda.

Solution:Shandisa mwero torque uye simbisa kutenderera kwemahara mushure mekuomesa.

2. Kuregeredza Mid-Range Adjustment

Vazhinji vashandisi vanodarika vachitarisa nzvimbo dzepakati pevharuvhu. Mukugadzirisa masisitimu, zvakakosha kuti uone kuti chiratidzo chemhinduro (kana analogi) inofamba zvakaenzanirana pakati pekuvhurika nekuvhara.

3. Kusvetuka Kuongororwa Kwemagetsi

Kunyangwe kana mechanical alignment ichiita seyakanaka, zvikanganiso zvechiratidzo zvinogona kuitika nekuda kweiyo wiring polarity isiriyo kana kusadzika pasi. Nguva dzose tarisa-tarisa ne multimeter.

Maintenance uye Recalibration Best Maitiro

Kunyangwe iyo yakanakisa yekuisa inoda periodic cheki. Limit switch mabhokisi anoshanda pasi pekudedera, tembiricha shanduko, uye humidity, izvo zvese zvinogona kukanganisa kuita nekufamba kwenguva.

Routine Maintenance Purogiramu

(Yakashandurwa kubva patafura kuita mavara eSEO kuverenga.)

Mwedzi mitatu yega yega:Tarisa kuti kune mwando kana condensation mukati meimba.

Mwedzi mitanhatu yese:Simbisa cam uye coupling kurongeka.

Mwedzi 12 yega yega:Ita zvizere recalibration uye magetsi verification.

Mushure mekugadzirisa:Isa silicone girisi pakuvhara gaskets.

Mafungiro Ezvakatipoteredza

• Munzvimbo dzemahombekombe kana dzine hunyoro, tarisa matambo etambo uye mafittings econduit kakawanda.
• Munzvimbo dzinoputika, ita shuwa kuti majoini asingabatike moto anoramba arimo uye akasimbiswa.
• Mune yakakwirira-vibration maapplication, shandisa kiyi washer uye simbisa zvakare mushure me100 maawa ekushanda.

Spare Parts uye Replacement

Mazhinji KGSY muganho chinja mabhokisi anobvumiramodular kutsivayemakamera, switch, uye materminal. Inokurudzirwa kushandisa cheteOEM zvikamukuchengetedza chitupa (ATEX, SIL3, CE). Kutsiviwa kunofanirwa kugara kuchiitwa nekudzimwa kwemagetsi uye nenyanzvi dzakadzidziswa.

Troubleshooting Mushure meCalibration

Dambudziko 1 - Hapana Feedback Signal

Zvikonzero zvinogona kuitika:Kubatana kweterminal kusina kururama; kukanganisa micro-switch; tambo yakaputsika kana kusabatana zvakanaka.

Solution:Tarisa terminal block kuenderera mberi uye kutsiva chero yakakanganisika micro-swichi.

Dambudziko 2 - Indicator Inoratidza Reverse Direction

Kana iyo chiratidzo ichiratidza "Vhura" kana vharuvhu yakavharwa, ingotenderedza chiratidzo 180 ° kana chinjanisa masaini masaini.

Dambudziko rechitatu - Chiratidzo Kunonoka

Izvi zvinogona kuitika kana makamera asina kunyatsogadziriswa kana actuator kufamba kuri kuita usimbe.

Solution:Simbisa cam screws uye ongorora actuator air pressure kana mota torque.

Munda Muenzaniso – KGSY Limit Switch Box Calibration muPetrochemical Plant

Chirimwa chepetrochemical kuMiddle East chaida chaiyo vharafu chinzvimbo mhinduro kune yayo control system. Mainjiniya vakashandiswaKGSY's kuputika-proof muganho chinja mabhokisiakashongedzerwa negoridhe-plated micro-swichi.

Pfupiso yemaitiro:

• Zvishandiso zvinoshandiswa: torque wrench, multimeter, hex kiyi, uye geji yekuenzanisa.
• Nguva yekuisa pavhavha: maminitsi makumi maviri.
• Kururamisa kunowanikwa: ± 1 °.
• Mhedzisiro: Kuvimbika kwemhinduro kwakavandudzwa, kuderedzwa kwechiratidzo cheruzha, uye kwakawedzera kuchengetedza kutevedza.

Ichi chiitiko chinotaridza maitiro ehunyanzvi calibration uye zvigadzirwa zvemhando yepamusoro zvinoderedza sei kugadzirisa nguva nekupfuura40%gore negore.

Sei Sarudza KGSY Limit Shandura Mabhokisi

Zhejiang KGSY Intelligent Technology Co., Ltd.inyanzvi muhungwaru hwekudzora mavharuvhu uye inopa rutsigiro rwakakwana kubva pakusarudzwa kwechigadzirwa kusvika mushure mekutengesa calibration.

• Certified toCE, ATEX, TUV, SIL3,uyeIP67mipimo.
• Yakagadzirirwapneumatic, magetsi, uye hydraulic actuators.
• Akashongedzerwa nemazariro asingadziviririuyeyakakwirira-chaiyo cam magungano.
• Yakaedzwa pasi pe ISO9001-yakasimbiswa masisitimu ekugadzira.

Nekubatanidza kurongeka kweinjiniya nekuteedzera kwepasirese, KGSY inova nechokwadi chekuti bhokisi rega rega rekuchinja rinopa kuita kwenguva refu uye kurongeka kunyangwe pasi pemamiriro akanyanya.

Mhedziso

Kuisa uye kuenzanisa aLimit Switch Bhokisichinhu chakapfava asi chakakosha chevharuvhu otomatiki. Nematurusi akakodzera, kurongeka kwakaringana, uye kurongeka chaiko, mainjiniya anogona kuvimbisa masaini emhinduro uye kushanda kwechirimwa kwakachengeteka.

Kushandisa michina yemhando yepamusoro senge zvigadzirwa zvinobvaZhejiang KGSY Intelligent Technology Co., Ltd., vashandisi vanobatsirwa nekuvimbika kwakafanana, kugadzika kuri nyore, uye zvitupa zvepasirese-kuve nechokwadi chekuti otomatiki yako system inoshanda zvisina mhosva kwemakore.